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Tool-first hybrid guide

Actuators for Humanoid Robots Stack Planner

Estimate a humanoid actuator stack, see RFQ risk, then review the evidence, architecture tradeoffs, safety limits, and supplier questions behind the recommendation.

Route mode

Hybrid

Primary task

Stack + RFQ screen

Evidence date

2026-06-09

Actuator stack inputs

Defaults model a mid-size humanoid before detailed CAD and thermal data are available.

Live result

RFQ-ready: 268 N.m leg screen, 5 actuator groups

Send RFQ summary
kg
kg
axes
x
Preferred architecture

Planner result

47/100

State

RFQ-ready

Leg screen

268 N.m

Groups

5

Empty state: adjust any input to tailor the result, or use the defaults as a first RFQ baseline.

Send RFQ summaryWhatsApp engineer

Stack interpretation

This screen estimates actuator-family pressure, not final joint sizing. It intentionally separates body axes, leg peak events, upper-body payload work, and validation risk.

LegsHip / knee / ankleWaistYaw / pitch / rollArmsShoulder / elbow / wristHandsFinger / thumb / tactile

Upper-body screen: 73 N.m

Use this for shoulder/elbow/wrist routing only after payload and reach envelope are known.

Total moving mass: 62 kg

Mass includes payload because handling and recovery events alter leg and waist actuator load.

Contact: [email protected]

Include quantity, destination, and target sample date for a faster RFQ response.

Report summary

Core conclusions for actuator selection

Use these numbers as public benchmark anchors. They establish a decision frame, but final actuator choice still needs supplier evidence for duty cycle, cooling, brakes, and lifecycle.

C1

20-75 axes

Humanoid actuator selection is a whole-body stack decision

Public examples span simple logistics arms through full body-and-hand stacks; actuator architecture must be planned by joint role, not by one motor family.

C2

90-360 N.m

Leg actuators usually set the upper torque envelope

Unitree public data lists G1 knee torque at 90/120 N.m and H1/H2-class leg torque up to 360 N.m; continuous ratings still require supplier evidence.

C3

3 g touch to 25 kg payload

Hands and arms need a different evidence chain

Figure discloses fingertip sensing down to grams, while Apollo discloses a 55 lb payload; hand, arm, and logistics payload evidence are not interchangeable.

C4

2025 + 2023

Safety proof is not solved by actuator choice alone

ISO 10218-2:2025 covers robot-cell integration, while ISO/PAS 5672:2023 addresses force and pressure measurements for human-robot contact.

Architecture fit visualization

Torque density85Compliance72Integration risk52Higher integration risk means more validation gates before PO.

Selected path: Quasi-direct drive. The chart shows screening tendencies, not a guaranteed supplier capability.

Evidence chain

Public benchmarkDOF / peak torqueTool screenrisk and stack splitSupplier evidencethermal / brake / lifecyclePilot validationrobot and cell tests

A robust RFQ turns public benchmarks into a supplier evidence package, then into pilot validation. Skip one layer and the result becomes procurement theater rather than engineering evidence.

Methodology and failure modes

StepInputOutputCommon failure
Map joint rolesLeg, waist, arm, wrist, and hand axis countActuator family split instead of one generic BOM lineBuying one torque class for every axis
Estimate peak envelopeRobot mass, payload, dynamic factor, lever-arm classScreening torque for leg and upper-body actuator groupsComparing only catalog stall or peak torque
Derate for continuous dutyGait cycle, hold time, cooling path, enclosure temperatureThermal evidence request for RFQAssuming peak torque density equals continuous capability
Select control topologyBackdrive need, impact tolerance, force-control bandwidthQDD, geared, SEA, or custom branchChoosing architecture before contact and impact tests
Close safety evidenceContact scenario, brakes, stops, sensing, force measurementRobot and cell-level validation planTreating actuator compliance as a safety certificate

Public data sources and known limits

SourceSignal usedDate / scopeLink
Unitree G1 product page23-43 degrees of freedom; single leg 6 DOF; knee torque 90 N.m / 120 N.m depending version; arm load about 2 kg / 3 kg.Reviewed 2026-06-09Review
Unitree H1 / H1-2 product pageH1-2 lists 27 DOF, maximum arm joint torque 120 N.m, maximum leg joint torque 360 N.m, and 189 N.m/kg peak torque density.Reviewed 2026-06-09Review
Unitree H2 Plus product pageMaximum arm torque 120 N.m, maximum leg torque 360 N.m, 7 kg rated arm payload, 15 kg peak arm payload, and 75 total body-and-hand DOF.Reviewed 2026-06-09Review
Figure 03 product pageFigure lists an electric 5 ft 8 in humanoid with 61 kg weight, 20 kg payload, 5 hour runtime, and 1.2 m/s speed.Reviewed 2026-06-09Review
Figure Helix 02 technical updateFigure states that whole-body policy outputs complete joint-level control and that fingertip tactile sensors detect forces as small as 3 grams.Published 2026-01-27; reviewed 2026-06-09Review
Figure 02 BMW deployment retrospectiveAn 11-month BMW deployment reported 1,250+ runtime hours, 90,000+ parts loaded, and forearm failures tied to packaging, 3 DOF dexterity, and thermal constraints.Published 2025-11-19; reviewed 2026-06-09Review
Apptronik Apollo product pageApollo lists 5 ft 8 in height, 160 lb weight, 4 hour battery runtime, and 55 lb payload for warehouse and manufacturing use.Reviewed 2026-06-09Review
Agility Robotics Digit launch and Toyota agreementDigit was introduced with 4-DOF arms and up to 40 lb box handling; Toyota Motor Manufacturing Canada signed a 2026 RaaS agreement after a pilot.2019 launch and 2026-02-19 agreement; reviewed 2026-06-09Review
IFR World Robotics 2025 Service Robots executive summaryProfessional service robot sales grew 9% in 2024; RaaS fleets grew 31% to more than 24,500 units, supporting serviceability and fleet uptime as actuator purchasing criteria.Published 2025; reviewed 2026-06-09Review
ISO 10218-2:2025Robot applications and robot cells require integration, commissioning, operation, maintenance, and decommissioning safety controls.Published 2025-02; reviewed 2026-06-09Review
ISO/PAS 5672:2023Specifies test methods for measuring and analyzing forces and pressures in physical human-robot contacts.Published 2023-11; reviewed 2026-06-09Review
Bipedal Humanoid Hardware Design technology reviewThe review frames humanoid design as a holistic coupling between structure and actuator choice, with electric high-ratio reducers historically common for torque, speed, and size tradeoffs.Published 2021; reviewed 2026-06-09Review
MIT Cheetah proprioceptive actuator paperThe paper links high torque density, high-bandwidth force control, and backdrivability to dynamic legged impact mitigation; it is legged-robot evidence, not a humanoid product guarantee.Published 2017; reviewed 2026-06-09Review

Unknowns: most public humanoid pages do not disclose winding temperature, continuous torque, drive current limits, gearbox lifecycle, lubrication, or exact control-loop bandwidth. These must be requested before final design lock.

Public benchmark map

Updated 2026-06-09. These examples show why humanoid actuator selection cannot be reduced to one torque number: logistics payload, hand sensing, runtime, and service model all change the actuator evidence package.

PlatformPublic data pointActuator implicationDecision use
Unitree G1 / H-series23-75 disclosed DOF depending model and hand package; 90/120 N.m G1 knee references; H-class leg torque up to 360 N.m.Good lower-body torque anchors, but continuous torque and exact cooling boundary remain supplier-confirmation items.Use as a leg and body-axis benchmark, not as a universal actuator BOM.
Figure 03 / Helix 02Electric system; 61 kg robot; 20 kg payload; 5 hour runtime; tactile sensing as small as 3 g disclosed in Helix 02 update.Shows that payload, fingertip force sensing, and whole-body control must be treated as one coupled stack.Use to frame arm-hand sensing and runtime questions; actuator torque tables are not publicly disclosed.
Apptronik Apollo5 ft 8 in, 160 lb, 55 lb payload, 4 hour battery pack runtime, positioned for warehouse and manufacturing.Payload and runtime claims make battery swap, joint thermal duty, and service access procurement issues.Use for logistics payload comparison; detailed joint torque data is not public.
Agility Digit4-DOF arms in 2019 launch; up to 40 lb box handling; 2026 Toyota RaaS agreement after pilot.A non-dexterous logistics arm can be the right actuator choice when workflow payload beats anthropomorphic hand fidelity.Use as a counterexample to assuming every humanoid needs high-DOF hands.

Actuator architecture comparison

OptionBest fitStrengthsLimits
Quasi-direct-drive rotary jointHip, knee, ankle, shoulder programs needing torque transparencyBackdrive behavior, impact tolerance, force-control headroomLarge motor diameter, current demand, thermal path, brake strategy
Compact high-ratio geared actuatorHolding axes, compact elbows, wrists, and waist modulesHigh torque in smaller package and easier static holdReflected inertia, lower transparency, shock and backlash evidence
Series elastic actuatorHuman interaction, compliant legs, collision-tolerant researchEmbedded compliance and measurable spring deflectionBandwidth, resonance, spring fatigue, larger package length
Linear actuator or tendon branchHands, knees with linkage geometry, or remote mass placementPackaging freedom and force-path customizationLinkage nonlinearity, friction, cable stretch, maintenance burden
Dexterous hand micro-actuator stackFingers, thumb opposition, force-touch manipulationHigh DOF density near contact tasksLow torque scale, fragile geartrain, tactile calibration effort

Evidence boundary: what is usable, what is not

ClaimPublic data can supportStill needs supplier evidenceStatus
Peak torquePublic comparison of rough leg and arm torque scale when the OEM publishes the number.Continuous torque, RMS current, winding temperature, cooling boundary, bus voltage, and repeated-cycle derating.Do not sign off from public pages alone.
Backdrivability / complianceArchitecture direction, such as QDD, SEA, high-ratio geared, or tendon/linear branch.No-power backdrive torque, reflected inertia, friction, impact recovery, brake release logic, and control-loop bandwidth.Treat as measurable, not a marketing adjective.
Human contact safetyWhether the actuator stack includes sensing, force limiting, brakes, or compliance features.Application risk assessment, ISO 10218-2 cell integration, ISO/PAS 5672 contact force/pressure measurement, and residual-risk controls.Actuator choice is evidence input, not safety certification.
Dexterous hand readinessHand DOF, tactile claims, task videos, or disclosed fingertip sensing thresholds.Finger stall force, gear backlash, calibration drift, cable/tendon wear, thermal rise in forearm, and repair time per finger.Public evidence often proves demos, not maintenance economics.
Fleet deployment costPublic pilots, RaaS adoption, runtime hours, and broad service-robot market context.Actuator replacement interval, field swap procedure, spare module pricing, warranty exclusions, and traceability of failed units.Public evidence insufficient for TCO without supplier data.

Pending confirmation: no reliable public source found during this 2026-06-09 review that discloses complete joint-by-joint continuous torque, winding temperature, gearbox life, brake fault-state, and repair interval for the benchmark humanoids above.

Procurement tradeoffs that change the actuator answer

Single actuator family vs joint-specific stack

Upside: Fewer SKUs, simpler controller integration, easier inventory.

Downside: Oversized wrists or underspecified legs; thermal and mass penalties compound across 20+ axes.

Recommendation: Use one family only inside a joint group; keep legs, arms, wrists, and hands as separate evidence tracks.

Catalog-like module vs custom actuator

Upside: Catalog-like modules reduce first-sample lead time and integration uncertainty.

Downside: Custom geometry may be required for mass placement, cable routing, brake location, or thermal path.

Recommendation: Run catalog and custom paths in parallel when planner output is Needs validation or Architecture risk.

Dexterous five-finger hand vs logistics end effector

Upside: Five-finger hands improve generality for tools, irregular objects, and bimanual tasks.

Downside: More actuators, tighter forearm packaging, more calibration drift, and higher repair burden.

Recommendation: Choose the simplest end effector that passes the target workflow; use high-DOF hands only when task variety justifies it.

High-ratio geared hold torque vs QDD transparency

Upside: High-ratio gearing can improve compact hold torque and reduce static current.

Downside: More reflected inertia and lower transparency can hurt contact-rich balance recovery.

Recommendation: Ask for measured impact recovery and no-power backdrive data before choosing high-ratio legs.

Suitable and unsuitable users

The tool is strongest during concept, RFQ, and supplier screening. It is not a replacement for detailed multibody dynamics, thermal modeling, or safety validation.

Use it when

  • You need a first actuator-family split by joint role.
  • You are preparing an RFQ before complete test data.
  • You want to compare QDD, geared, SEA, and hand routes.
  • You need a public-data evidence frame for stakeholders.

Do not use it as

  • Final joint torque sign-off.
  • A continuous thermal rating calculator.
  • A safety certification shortcut.
  • A substitute for CAD, FEA, HIL, or cell testing.

Risk register

Peak torque is mistaken for repeated gait capability

Probability: High | Impact: High

Ask for RMS current, winding temperature, cooling boundary, and repeated-cycle test data.

Leg architecture is copied into arms or hands

Probability: Medium | Impact: Medium

Split the actuator stack by joint role, duty cycle, and contact sensitivity.

Backdrivability is claimed without measurement

Probability: Medium | Impact: High

Request no-power backdrive torque, reflected inertia, friction, and impact recovery tests.

Brake and emergency-stop behavior is underdefined

Probability: Medium | Impact: High

Define hold torque, release logic, fault state, and manual recovery before sample build.

Human-contact safety is inferred from compliance

Probability: Medium | Impact: High

Run application-level risk assessment and contact force/pressure measurement where people can be contacted.

Scenario examples

Research biped, 35 kg, lab walking

Stack: QDD knees/hips, compact wrist, optional dexterous hand

Gate: 90-120 N.m knee screening plus thermal walk-cycle evidence

Next: Start with G1-class public benchmark, then request continuous-duty data.

Industrial torso + arms, 7 kg rated arm load

Stack: High-torque shoulder/elbow, geared wrist, brake-backed waist

Gate: Arm payload trace, brake fallback, fixture contact forces

Next: Treat H2 Plus arm payload as a public reference point, not a final spec.

Full-size mobile humanoid, stairs and recovery

Stack: Leg-dominant torque stack with impact and backdrive validation

Gate: Up to 360 N.m class leg screening plus shock and cooling tests

Next: Separate peak event, RMS gait, and hard-stop tests in the RFQ.

Dexterous manipulation pilot

Stack: Arm actuator plus hand micro-actuator and tactile stack

Gate: Finger force, backlash, fingertip contact pressure, calibration drift

Next: Do not size the hand from body DOF alone; use object and contact cases.

Related internal paths

Humanoid knee actuator sizingBipedal locomotion joint systemsIntegrated joint module product

FAQ

What actuators are used in humanoid robots?

Most modern humanoids combine rotary joint actuators for legs, waist, arms, and wrists with smaller hand actuators or tendon drives for fingers. The exact mix depends on torque density, backdrivability, brake strategy, cooling, and available package space.

Are actuators in humanoid robots a separate topic from humanoid actuator selection?

No. The phrase actuators in humanoid robots belongs to the same decision cluster as humanoid actuator selection. The useful question is how the actuator stack changes by leg, waist, arm, wrist, and hand role.

Is one actuator family enough for a humanoid robot?

Usually no. Legs, arms, wrists, and hands face different torque, speed, impact, and contact requirements. A single-family choice can simplify sourcing but often creates mass, thermal, or force-control compromises.

What torque range should humanoid robot actuators target?

There is no universal range. Public references show smaller knee axes around 90-120 N.m and full-size leg-class peak torque up to about 360 N.m. Continuous duty, speed, and cooling must be validated separately.

How is this page different from a generic humanoid actuator page?

This page is an actuator-stack planner for humanoid robots: it routes body axes into actuator groups, estimates RFQ risk, and compares architectures. A generic humanoid actuator page can cover definitions and product classes more broadly.

When should we choose quasi-direct drive?

Choose it when torque transparency, impact tolerance, and force-control behavior are more important than the smallest possible package. It still needs thermal and brake validation.

When is a compact geared actuator better?

It is often better for compact holding axes, wrists, elbows, and waist modules where static torque and package size dominate. The tradeoff is lower transparency and higher need for shock/backlash evidence.

Do humanoid robots need series elastic actuators?

Not always. Series elasticity helps with compliance, shock absorption, and force sensing, but it adds package length, resonance management, and spring fatigue validation.

Can public robot specs be used for final actuator selection?

No. Public specs are useful benchmarks, but they rarely disclose continuous torque, thermal boundary, lifecycle test setup, or exact safety case. Use them to frame RFQ questions, then require supplier evidence.

Why include logistics robots like Digit as a counterexample?

Digit shows that a humanoid form factor can prioritize payload handling with simpler 4-DOF arms instead of full anthropomorphic hands. That matters because the right actuator choice follows the workflow, not the human skeleton.

What public data is still missing for most humanoid actuators?

The missing public layer is usually continuous torque, winding temperature, drive current limits, reducer life, lubrication interval, brake fault behavior, repair time, and complete joint-by-joint duty-cycle data.

How should fleet or RaaS deployment change actuator selection?

Fleet deployment raises the value of fast module swaps, fault traceability, spare pricing, and repair interval evidence. IFR 2025 service robot data shows RaaS fleet growth, so uptime can matter as much as peak torque.

What should be included in an actuator RFQ?

Include robot mass, payload, joint axes, duty cycle, target torque/speed, package envelope, cooling assumptions, brake behavior, control interface, validation tests, quantity, destination, and timeline.

How should safety be handled for humanoid actuators?

Treat safety as robot and application-level work. Actuator selection must support braking, stops, force limiting, and contact measurement, but standards and risk assessment apply to the integrated machine and task.

What if our result is inconclusive?

Send the computed inputs with your CAD envelope and intended motion cases. The minimum next path is a dual-track RFQ: one catalog-like joint route and one custom architecture route with explicit validation gaps.

Can Humanoid Joint support a custom actuator stack?

Yes. The fastest path is to share joint-by-joint torque/speed targets, duty cycles, package constraints, and expected prototype quantity so feasibility feedback can be specific.

Turn the result into an RFQ package

Send the tool summary plus joint CAD envelope, duty cycle, target quantities, and destination. We will route the request into actuator-family feasibility, sample path, and validation evidence.

Email [email protected]WhatsApp